Ethanol Is Dream Deferred for Farming Towns Too Late to Biofuel
By Mario Parker
Bloomberg - Ford Heights Ethanol LLC applied in June 2006 to build a distillery in the Illinois town that bears its name, promising economic revival to replace abandoned houses and closed stores. Two years later, no work has begun.
For Ford Heights and other agricultural towns, the "green- collar'' job revolution envisioned by federal biofuel mandates is a dream deferred. Knee-high grass and old tires cover the site as record prices for corn, the main ingredient in ethanol, discourage investment in new plants.
The $20.8 billion industry may have itself to blame. Breakneck construction led to 168 ethanol plants, already producing more than U.S. mandates require for the fuel additive this year. The distilleries buy so much corn -- as much as a third of the U.S. crop this year -- that they have contributed to price increases, the U.S. Department of Agriculture says.
(San's comment: $20 Bil is the magic word for bio-ethanol market; the 2nd generation bio-ethanol product now uses cellulosic waste materials)
"I kept saying they're going to kill the golden goose,'' says Jim Jordan, president of Jim Jordan & Associates LP, a Houston fuel-consulting company. "We have in fact overbuilt. This thing is pretty devastating.''
U.S. President George W. Bush and Democratic presidential candidate Barack Obama, a senator from Illinois, have backed ethanol as a way to support American farmers and reduce dependence on imported oil. It's distilled from corn kernels in the U.S. and blended into gasoline. One corn bushel yields 2.75 gallons of ethanol.
Food Inflation
Initial enthusiasm has given way to concern that diverting crops for fuel is accelerating a rise in food costs. Riots have erupted over shortages from Haiti to Egypt.
Some U.S. food companies, including Springdale, Arkansas- based chicken producer Tyson Foods Inc., formed a "Food Before Fuel'' coalition in June to oppose ethanol mandates. John McCain, the Republican presidential nominee and Arizona senator, has "traditionally been opposed to ethanol subsidies that distort the market,'' says Tucker Bounds, a spokesman.
Ethanol may account for 20 percent of the gain in the rate of U.S. food inflation, says Ephraim Leibtag, a USDA economist. U.S. food prices may climb 6 percent this year, the most since 1980, the department estimates.
The overcapacity prevents lenders from financing ethanol plants that distill ethanol from corn kernels, says Mike Tian, an analyst at Morningstar Inc. in Chicago.
"A lot of these towns that hoped to get an ethanol plant probably aren't,'' he says.
Ford Heights Mayor Saul Beck says he was ecstatic in 2006 about having a distillery in his town of 3,300, where the U.S. Census found that 49 percent of residents live in poverty.
At least three ethanol producers went public that year, including Aventine Renewable Energy Holdings Inc., VeraSun Energy Corp. and Green Plains Renewable Energy Inc. in Omaha, Nebraska. At one point, the American Coalition for Ethanol tracked 500 planned plants, says Ron Lamberty, a vice president at the Sioux Falls, South Dakota, trade group.
Falling Margins
When Ford Heights Ethanol applied for a permit for its proposed $130 million plant, producers pocketed an average of $2.64 on every gallon made. By Sept. 10, rising corn prices reduced that margin to 57 cents, Bloomberg data show. Corn has risen 58 percent in the past year, to $5.3675 a bushel.
"This is a major bump in the road,'' says Walker Filbert, president of Heartland Ethanol LLC in Knoxville, Tennessee, which abandoned plans to build seven plants in Illinois.
In Ford Heights, charred remains of homes pepper the plant site's neighborhood.
"It would have brought some jobs,'' says Beck, 71. "They got the permit and we haven't heard anything else.''
Lenders balked at funding the project, says Jonathan Kahn, president of Ford Heights Ethanol: "One of our biggest regrets is that we couldn't get manufacturing in a community that so desperately needs it.''
On Hold
Across Illinois, 795 million gallons of ethanol are on hold, Chicago-based investment firm William Blair & Co. estimates. That's slowed construction and growth in permanent ethanol-related jobs, says Tom Hauser, vice president of CoBank, an Omaha-based lender to ethanol companies. Each plant employs about 50 people, who earn $40,000 a year on average, he says.
Producers' shares were battered. Aventine, based in Pekin, Illinois, fell 88 percent from June 2006 through Sept. 10. VeraSun of Brookings, South Dakota, dropped 78 percent; and Green Plains declined 82 percent.
The 168 plants had capacity for 9.96 billion gallons as of Aug. 26, almost 1 billion more than the U.S. requires this year, the Washington trade group Renewable Fuels Association says. Another 43 plants scheduled to be built or expanded would raise capacity to 13.8 billion gallons. Most make ethanol from corn.
Alternate Sources
Even established corn-ethanol producers put more emphasis on making ``cellulosic'' ethanol from alternate sources such as wood chips. The still-imperfect process doesn't promise immediate benefits for towns with nearby corn growers.
Poet LLC, which is based in Sioux Falls and is the largest U.S. ethanol producer, said in August it will open a $4 million South Dakota plant to produce ethanol from corn cobs by year- end. The capacity will be 20,000 gallons.
Asked whether Obama may reduce his support for corn-based ethanol as president, spokesman Tommy Vietor referred to an April speech in Indiana:
"We have to recognize that corn-based ethanol is a transitional technology,'' the candidate said then.
Source: Bloomberg.com, 12-Sept.